Description
A water packing machine is specific automated equipment that fills and seals water into bottles, pouches, or jars. There are different versions of water packing machines which can be fully automatic, semi-automatic, or manual. The type of machine used is dependent on the level of production as well as the packaging method used.
Types of Water Packing Machines
Different types and technologies of water packing machines exist to suit specific production needs along with various styles of packaging. Below are the most widely used types:
1. Automatic Bottle Filling Machine
Ideal for mid to large scale production lines, this machine operates with ease. Through a linked process it performs several tasks such as rinsing, filling, and capping. This type of automatic filling machine works best with PET and glass bottles and is frequently used in mineral water facilities.
2. Automatic Pouch Water Packing Machine
These machines have a unique feature of filling water into LDPE or laminated pouches. The system incorporates film roll feeding, liquid filling, UV sterilization, and heat sealing all within one seamless loop. It is very popular in areas that experience high demand for low priced water pouch packaging.
4. Gravity Based Filling Machine
This type of machine fills the water containers using gravity, making it one of the easiest and most cost effective options.
5. Rotary Water Bottling Machines
These are used by bigger manufacturers because of their high accuracy and speed. Fill and cap systems that utilize a hinged rotating platform and dispense a pre-determined volume of liquid while the bottles are nested in a rotational mold are referred to as rotary fill and cap systems. These are capable of handling massive volumes with minimal downtime.
6. Blowing Filling capping (BFC)
They constitute a unified system that performs blow molding, fills it with water, and caps it, thus performing three tasks at once. In contemporary advanced technology, this procedure is common in high-tech water packaging because it requires less manpower and is more hygienic.
Key Features of Modern Water Packing Machines
1. Efficient Water Packing Operations
Depending on the type, modern water packing machines can pack from 2000 to 24,000 bottles of water in an hour. This level of productivity makes a huge difference in overall output while also reducing the amount of manual labor required.
2. Filling System
Modern Machines is Accurate Every water packing machine incorporates volumetric or gravimetric filling technologies which eliminates liquid waste and guarantees the consistency of each individual package. As such, Liquid waste is minimized during the filling process.
3. Hygiene and Safety
Standards Water packing machines are manufactured using food-grade stainless steel (SS304/316). This not only ensures hygiene but also protects against corrosion. UV sterilization units as well as CI (Clean-In-Place) systems are more often than not included to ensure stringent hygiene requirements are observed.
4. Flexibility in Packaging
These technologies have individual compact systems that can be easily adjusted to fit different shapes and sizes ranging from 200ml bottles to 2-liters and small pouches to large ones.
5. PLC and Touchscreen Controls
Newer equipment comes with modern HMIs, touch and Human Machine Interfaces, alongside modern PLCs which ensure control over specified functions such as monitoring the system, logging events, and even performing other functions automatically.
Water Packing Machine Price Range
The water pouch packing machine price may greatly depend on the type of machine, level of automation, and capacity. We have included a general price range:.
| Machine Type | Price Range (INR) | Price Range (USD) |
|---|---|---|
| Semi-Automatic Pouch Packing Machine | ₹80,000 – ₹1.5 Lakhs | $950 – $1,800 |
| Automatic Pouch Filling Machine | ₹2 Lakhs – ₹5 Lakhs | $2,400 – $6,000 |
| Semi-Automatic Bottle Filling Machine | ₹1.5 Lakhs – ₹3 Lakhs | $1,800 – $3,600 |
| Fully Automatic Bottle Filling Line | ₹5 Lakhs – ₹25 Lakhs | $6,000 – $30,000 |
| Rotary Water Bottling Machine | ₹20 Lakhs – ₹50 Lakhs+ | $24,000 – $60,000+ |
| Blowing-Filling-Capping Combo Machines | ₹35 Lakhs – ₹80 Lakhs+ | $42,000 – $96,000+ |
These prices are approximate and may change based on brand, features, and country of which the product is from.
Applications of Water Packing Machines
- Packaged Drinking Water Plants
- Mineral Water Bottling Units
- Juice and Soft Drink Industries
- Industrial RO Water Projects
- Milk and Other Liquid Packaging
These machines are integral for businesses aiming for large-scale, uniform, and hygienic liquid packaging solutions.
Advantages of Investing in a Water Packing Machine
- Increased efficiency through automation
- Accuracy and less waste
- Observance of food safety and hygiene regulations
- Long-term operational cost reductions
- High output rates and constant quality
Conclusion
Selecting the appropriate water pouch filling equipment can change the game for your entire liquid packaging operation. Whether you are catering to a local market with sachet packs or exporting bottled mineral water internationally, the secret is in picking the correct machinery suited for your business. In today’s beverage industry, these machines are essential due to incredibly durable construction, sanitary design, quick functioning, and diverse packing configurations
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