Masala Packing Machine

Description

Masala packing machines are built to accurately weigh, fill, and seal spice pouches at the same time, which also includes upholding high hygiene standards. We have advanced industrial solutions which are used for the packaging of powdered spices and blended seasonings that we also term as masalas. These machines play a key role in the food industry, in which they automate the packaging process, ensuring precision, speed, consistency, and safety. Also, a very important element of modern industrial powder packing machines.

Applications of Masala Packing Machines

Masala packing machines dominate the market when it comes to the food industry, especially when factors like speed, hygiene, and consistency are a priority.
Different applications include:

Spice Manufacturer: At high levels of volume and high standards of continuous packing, these machines are ideal.

Startups & Small Businesses: These machines are perfect for small-scale entrepreneurs who are first entering the market for spices and need professional packing.

Export Companies: These machines are user-friendly when it comes to contamination-free and airtight packing sealed for global standards.

Third-Party Packing: These machines are easily adaptable for contract packers and white-label businesses.

Supermarket Suppliers: Retail-centric suppliers can easily be modified to different pouch sizes and branded for supermarket supply.

Advantages of Masala Packing Machines

When it comes to masala packing machines, the advantages are numerous and include improvements in operational effectiveness and overall quality of the finished product:

Consistent Quality: Uniform weight, sealing, and packaging are guaranteed the entire time.

Reduced Labor Cost: Manual labor in the long run is costly, and this machine will save you money.

High Hygiene Standards: packaging eliminates any potential risks.

High Productivity: The machine packs hundreds of pouches every hour.

Reduced Wastage: Filling and weighing are precise, which reduces the amount of product that is lost.

Professional Appearance: The pouches are sealed and labeled in a way that looks much more presentable.

Key Features of Masala Packing Machines

1. Weighing Mechanism

The system uses load cells or sensors for multifunction pouch weighing. The weighing hopper operates in tandem with the packer. The weighing system’s automated control is integrated with the packing machine.

2. Filling Mechanism

The Spice filling machine of Bernoulli has different types of filling systems, such as:

• Auger filler.
• Volumetric cup filler.
• Piston filler.

The hopper is capable of holding masala powder, chili powder, whole or blended seasoning, and spices.

3. Packaging Formats

The masala packing machine can produce a variety of packaging formats like sachets and pouches. Easy, fast changeover enables switching with no difficulties between

• Transparent roll.
• Branded packaging roll.

4. Sealing Off Labeling.

Heat sealing, also known as thermal sealing, is what we use to guarantee freshness and extended shelf life. We have inbuilt labeling and coding, which include the product name, weight, batch number, expiration date, and barcode.

5. Hygiene and Safety.

• Made using food-grade stainless steel
• Easy-to-clean surfaces
• Closed-loop system reduces contamination risks
• Complies with food safety standards

6. Control which is of the system type.

PLC-driven control systems automatically check filling, sealing, labeling, and cutting operations for error-free performance.

Types of Masala Packing Machines

Automatic Masala Packing Machine

Fully automated and self-sufficient. Ideal for large-scale manufacturing, PLC accuracy. Fully meets hygiene requirements.

Semi-Automated Masala Packing Machine

Requires some human input. Cost benefits for smaller enterprises: Quicker than manual processes, perfect for new companies

Auger Filling Masala Packing Machine

• Uses auger screw technology
• Best for fine powder spices
• Ensures dosing with wastage

Pneumatic Masala Packing Machine

• Operates using air pressure
• Suitable for bulk packaging
• Preferred by large-scale industries

How a Masala Packing Machine Works

Step 1: Masala paste is put in the hopper.

Step 2: High-tech sensors determine the exact amount.

Step 3: Powder is placed into pouches.

Step 4: Pouches are hermetically sealed and cut off.

Step 5: Batch processes of coding and labeling are performed (if available).

Choosing the Right Masala Packing Machine

Consider the following before making a purchase:

Production Capacity: output each hour or day

Level of Automation: Fully-auto or semi-auto

Budget: Purchase, installation, and maintenance of the machine

Energy Efficiency: Models are power-saving.

Material Compatibility: Various spice powders and textures

Maintenance & After-Sales Support

Regular maintenance ensures long-term efficiency: Routine maintenance is key to long-term efficiency.

• Easy-to-clean stainless steel design
• Scheduled lubrication of moving parts
• Routine cleaning of the hopper and nozzles
• Inspection of sealing jaws

After-sales support typically includes:

• After which support we have
• Installation and operator training
• Troubleshooting assistance
• Spare parts availability
• Warranty (6 – 12 months, by model).
• AMC (Annual Maintenance Contract) options

Customization Options

Flexibility of masala packing machines:

• Select either transparent or promotional packaging rolls.
• You can select your preferred dimensions for your pouches.
• You can pick the type of filler—labels can be printed in diverse languages.
• You can include MRP, expiration date, barcodes, and batch numbers in the printing and labeling systems.

Compliance & Certifications

Masala packaging machines adhere to industry standards to guarantee quality and safety:

• SS304 and SS316 stainless steel are food-grade materials.
• ISO Certification: Quality management systems with ISO 9001 certification
• FSSAI Compliance: Complies with Indian food safety laws
• CE Certification: Guarantees European markets’ security

Masala Packing Machine Price Range

Our masala packing machines cost between ₹75,000 and ₹3,20,000, depending on how much the machines can hold, the automation, and the functions the machines have.

• This versatile machine offers:
• Easy operation
• Adjustable pouch sizes
• Efficient and reliable performance