Description
When it comes to packaging different South Asian snack delicacies like bhujia, chivda, sev, and sweet potato chips with tastes like lime, a chips packing machine is essential. This innovative device is designed to speed up the packaging process, ensuring that snacks are wrapped quickly without compromising their freshness, flavor, or quality. A chips packaging machine’s major objective is to increase the production line’s overall efficiency while upholding the high standards demanded of these well-liked snacks. Manufacturers can improve throughput, lower labor costs, and guarantee consistent packaging by automating the process, all of which contribute to the preservation of product integrity from the point of production to the customer.
Types of Chips Packing Machines
Vertical Form Fill Seal (VFFS) Machines
VFFS machines are well known for their integration with potato chips and other snacks. These machines aid in automatically forming a bag, filling it with chips, and sealing it in one motion. These machines offer:
Easy and fast-functioning Small size for improved storage
Bag Type Flexibility – pillow pouches, gusseted bags and stand-up pouches
Competent nitrogen flushing for increased shelf life
Multi head Weigher Packing Machines
Monitors for the accurate and repeatable weight of the weight mass are included on the manufacturing lines for the estimate of accurate weight distribution for each bag. Features include:
Fast and precise weighing
Reduction in product giveaway
Automated feeding and dispensing
Premade Pouch Packing Machines
These devices are used for preformed bags and pouches and they give a high-end look to the packaging end. They offer:
Superior sealing quality
Flexibility for different bag designs
Minimized material waste
Horizontal Flow Wrap Machines
Best suited for individual snack servings, flow wrap machines wrap the chips in a protective film using a continuous motion process that ensures:
Uniform product covering
Anti-tamper packing
Improved packaging design
Applications of Chips Packing Machine
Chips packing machines do not have to be one kind of machine for a specific snack, rather they are very versatile and can be used in many different areas of the food industry:.
Chips Packaging.
Potato chips are what the machines are mostly used to pack. The machines see to it that we get uniform weight, perfect seal, and freshness of the product.
Banana Chips Packaging.
Being more oily than potato chips, banana chips require strong sealing and nitrogen flushing to prevent rancidity which is best handled by advanced packing machines.
Tortilla and Nachos Packaging.
These snacks require gentle care, which we achieve via vibration free feeding systems and controlled drop mechanisms.
Mixed Snack Foods and Namkeen.
Machines also can be set to pack a variety of Indian snacks like namkeen, bhujia, sev, and mixture which tend to have different weights and textures.
Popcorn and Corn Puffs Packaging.
Ultra light at the same time that they are large in volume, these snacks are designed for use in machines which have filling and cushioning features that prevent crushing.
Kurkure and Extruded Snacks.
For extruded snacks such as kurkure, cheese balls, and rings, we see that machines which have anti-static and oil resistant components are very effective.
Dried Fruits and Crispy Vegetables.
Some chip packing machines also include in their product range the option of dried fruit chips or beetroot crisps which is made possible when we account for moisture and texture.
Key Feature Of Chips Packing Machine
Chips are packed quickly and efficiently, guaranteeing higher output and less downtime.
Allows for flexibility for a range of packaging requirements by supporting alternative bag sizes and styles.
Guarantees airtight sealing to prolong shelf life and preserve product freshness.
Featuring an easy-to-use control panel that allows for rapid adjustments and effortless operation.
Benefits Of Chips Packing Machine
Chip packing machines have revolutionized the snack industry through the ability to achieve effective and precise packaging of chips and associated products. The following 5 benefits of using a chips packing machine are provided below.
Enhanced Efficiency
Chips filling machines by automation are used for the filling process which in turn, significantly saves the time for filling the product. This speed can be used by producers to achieve high production standards and still maintain quality and precision.
Consistent Packaging Quality
These devices offer repeatability of the packaging flow from sealing to labeling, hence resulting in a more precise product display. Serialization is one of the factors that results in the creation of a brand identity and, subsequently, a client group.
Reduced Product Wastage
With reliable measuring and sealing technology, chip packing machines implement the reduction of product waste considerably. This not only helps in reducing costs but also contributes to environmental sustainability by minimizing excess packaging materials.
Enhanced Expiration Date
Newer machines designed for packing chips have more sophisticated forms of sealing, which makes it impossible for air, dampness, and foreign materials to get into the pack. This helps in maintaining the freshness and quality of the chips for a longer time, improving the shelf life.
Affordable Run
A packing machine for chips may require a higher capital investment, but in the long run, this investment pays off. Lower labor costs combined with reduced product loss and time spent on packing the products manually translate to savings on over a dozen different levels for a manufacturer.
Chips Packing Machine Price Range
Machine Type | Capacity | Automation | Suitable For | Price Range (INR) |
---|---|---|---|---|
Manual Chips Packing Machine | Up to 5 Kg/hr | Manual | Small-scale or home use | ₹25,000 – ₹45,000 |
Semi-Automatic Packing Machine | 10 – 20 Kg/hr | Semi-Automatic | Small businesses | ₹75,000 – ₹1,20,000 |
Fully Automatic Vertical FFS | 30 – 60 Pouches/min | Fully Automatic | Medium to large industries | ₹2,50,000 – ₹4,50,000 |
Multihead Weigher Packing Machine | 60 – 90 Pouches/min | Fully Automatic | High-speed industrial use | ₹6,00,000 – ₹12,00,000 |
Nitrogen Flushing Packing Machine | 30 – 50 Pouches/min | Fully Automatic | Extended shelf life packaging | ₹3,50,000 – ₹6,00,000 |
Maintenance Tips for Long Machine
Life Perform weekly lubrication of moving parts Use genuine spare parts from OEMs Clean out the hopper, oil the jaws, and check the sensors daily. Update your PLC software and also backup configurations regularly. Schedule quarterly checkups by authorized technicians
Conclusion
Chips packing machines are a vital tool for snack food manufacturers because they provide a dependable and efficient method of precisely packaging chip products. As a result, these machines help preserve the snacks’ quality and freshness, which increases the manufacturer’s overall competitiveness in the market. This complete machine is constructed of stainless steel, which all businesses must adhere to by Fassai’s food regulations.
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